10. Purchasing Controls: Stopping Problems Before They Start
Most chemical inventory problems are easier to prevent at the purchasing stage than to fix later in storage. A few structural controls go a long way:
Route all chemical purchases through a single approver (department chair or Chemical Hygiene Officer) rather than allowing ad-hoc ordering by any staff member.
Check existing inventory before ordering. A shocking share of duplicate purchasing exists simply because no one checked what was already on the shelf.
Buy only what a specific unit or year’s curriculum will use, particularly for peroxide-forming and other time-sensitive chemicals.
Decline unsolicited donations without vetting them first. Retiring teachers’ personal collections and donations from local businesses or colleges are a leading source of unknowns, banned substances, and duplicate stock.
Log every incoming chemical into the inventory the day it arrives, not at the next scheduled review.
Checklist: Receiving New Chemicals
Purchase was pre-approved through the designated approver
Inventory checked beforehand to confirm the chemical wasn’t already on hand
Container inspected for damage or leaks upon arrival
SDS obtained and filed before the chemical is placed into use
Chemical logged into the digital inventory with CAS number, quantity, and hazard class
Peroxide-forming or other time-sensitive chemicals dated immediately
Chemical stored in its correct compatibility group before end of day
⚠️ Common Mistake: A new chemical arrives during a busy week, gets set on a counter “to deal with later,” and is never formally logged. Months later, it’s an unlabeled mystery to whoever finds it next.
Internal link opportunity: Building a Chemical Purchasing Approval Process for Science Departments.